Frame Modification - (shortening in this example)
Frame is cut at 45 degree angle. A 90 degree cut would make a weak spot
in a frame that has already been weakend by the shortening process.
On larger vehicles, it is more
desirable to move the rear axle forward and remove the remaining excess
frame length. On a 1-ton frame however, this isn't possible due to
the fact that the frame rails become shorter in height and are curved to
accomodate the rear axle housing.
24 inches of frame are removed. The frame rails are cleaned and the ends
that will be welded are ground to create a groove for the weld to adhere
to. The rails will be heated slightly before welding to maintain their
original metalurgical properties.
Frame
is welded together and ground smooth in order to visually check for weld
defects. Particular attention is paid to the direction of the grinding,
so as to assure that grind marks are parallel to the direction of the frame
rails.
After the welding process is
complete, another piece of frame rail will be bolted in place over the
area the welded area to provide additional support. This piece will fit
the original frame rail as tightly as possible, encompassing both the top
and bottom flanges, and will reach as far forward and rearward as possible
from the welded area.
Truck Bodies
Scissor lift purposly installed
in an inverted manner to allow clearance of rear axle housing.
Specialty 'Stuff'
Small
flatbed with tool boxes on each side. The cost was 1/2 that of a new pickup
bed from Toyota.
Pickup
truck rear window protector with removable screen. Mounts to floor of bed.
Aluminum
diamond plate storage box, specially sized to fit a particular application.

Frame
and covers for in-ground water pumping station. Built on-site.
Driveway gates with aluminum
horse sillouettes and custom horse-shoe latch assembly.
Wood filled bottom, steel
bar top, stall gate.
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